Omron sensors. Vision Sensors / Machine Vision Systems. ZFV-C

Smart Sensors with Ultra-High-Speed Color CCD Cameras
ZFV-C

Simple to use. Detection abilities close to human vision.

Sensor Heads

Appearance Type Setting distance Sensing area Degree of
protection
Model
1746_lu_1_1 Narrow View 34 to 49 mm
(variable)
5 ✕ 4.6 mm to 9 ✕ 8.3 mm
(variable)
IP65 ZFV-SC10
IP65 ZFV-SC10R *
Standard 31 to 187 mm
(variable)
10 ✕ 9.2 mm to 50 ✕ 46 mm
(variable)
IP65 ZFV-SC50
IP65 ZFV-SC50R *
IP67 ZFV-SC50W
Wide View 66 to 141 mm
(variable)
50 ✕ 46 mm (H ✕ V) to
90 ✕ 83 mm (H ✕ V)
IP65 ZFV-SC90
IP65 ZFV-SC90R *
IP67 ZFV-SC90W
Ultra-wide View 114 to 226 mm
(variable)
90 ✕ 83 mm (H ✕ V) to
150 ✕ 138 mm (H ✕ V)
IP65 ZFV-SC150
IP65 ZFV-SC150R *
IP67 ZFV-SC150W
* Robot Cable type.

Amplifier Units

Appearance Type Power supply Output type Model
1746_lu_2_1 Single-function Amplifier Unit 24 VDC NPN ZFV-CA40
PNP ZFV-CA45
Multifunction Amplifier Unit NPN ZFV-CA50
PNP ZFV-CA55

Accessories

Data Storage Units

Appearance Power supply Output type Model
1746_lu_3_1 24 VDC NPN ZS-DSU11
PNP ZS-DSU41

Controller Link Unit

Appearance Model
1746_lu_4_1 ZS-XCN

Sensor Head Extension Cable

Cable length Model
3 m ZFV-XC3BV2
3 m ZFV-XC3BRV2 (Robot cable type)
8 m ZFV-XC8BV2 *
Note: A maximum of two Extension Cables can be connected to extend the cable length of each Sensor Head. There are
no restrictions on the combinations of the two Extension Cables to be used.
* The ZFV-XC8BV2 Extension Cable can be used only with ZFV-SC10/SC50/SC50W Sensor Heads.

Panel-mounting Adapter

Appearance Model
1746_lu_6_1 ZS-XPM1 First Unit
1746_lu_6_2 ZS-XPM2 Additional Units (for expansion)

External Lighting

Appearance Type Model
1746_lu_7_1 Bar Lighting ZFV-LTL01
1746_lu_7_2 Bar Double Lighting ZFV-LTL02
1746_lu_7_3 Bar Low-angle Lighting ZFV-LTL04
1746_lu_7_4 Light Source for Through-beam Lighting ZFV-LTF01

Sensor Heads

Item ZFV-
SC10
ZFV-
SC10R
ZFV-
SC50/
SC50W
ZFV-
SC50R
ZFV-
SC90/
SC90W
ZFV-
SC90R
ZFV-
SC150/
SC150W
ZFV-
SC150R
Type Narrow View Type Standard Type Wide View Type Ultra-wide View Type
Setting distance (L) 34 to 49 mm
(variable)
31 to 187 mm
(variable)
67 to 142 mm
(variable)
115 to 227 mm
(variable)
Sensing range (H × V)
1746_sp_1_1
5 × 4.6 mm to
9 × 8.3 mm
(variable)
10 × 9.2 mm to
50 × 46 mm
(variable)
50 × 46 mm to
90 × 83 mm
(variable)
90 × 83 mm to
150 × 138 mm
(variable)
Relation between setting
distance and sensing
range
1746_sp_1_2 1746_sp_1_3 1746_sp_1_4 1746_sp_1_5
Built-in lens Focus: f15.65 Focus: f13.47 Focus: f6.1 ---
Object lighting method Pulse lighting
Object light source Eight white LEDs Thirty-six white
LEDs
Twenty white LEDs Seventy-two white
LEDs
Optional lighting
interface
No Yes No
Sensing element 1/3-inch CCD
Shutter Electronic shutter, shutter time: 1/500 to 1/8,000
Power supply voltage 15 VDC (Supplied
from Amplifier Unit.)
15 VDC, 48 VDC (Supplied from Amplifier Unit.)
Current consumption Approx. 200 mA Approx. 350 mA (15 V: approx. 150 mA, 48 V: approx. 200 mA,
including current when external light is connected)
Dielectric strength 1,000 VAC, 50/60 Hz for 1 min
Vibration resistance
(destruction)
10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance
(destruction)
150 m/s2, three times each in six directions (up/down, left/right, forward/backward)
Ambient temperature
range
Operating: 0 to 40°C, Storage: -20 to +65°C (with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere Must be free of corrosive gas.
Connection method Prewired, Standard cable length: 2 m
Cable length Standard
Cable:
2m
Robot
Cable:
2m
Standard
Cable:
2m
Robot
Cable:
2m
Standard
Cable:
2m
Robot
Cable:
2m
Standard
Cable:
2m
Robot
Cable:
2m
Degree of protection
(IEC 60529 standard)
IP65 ZFV-SC[][][]: IP65 ZFV-SC[][][]W: IP67 ZFV-SC[][]R: IP65
Materials Case ABS
Mounting
brack
ZFV-SC[][][]/SC[][][]W/SC150R: PBT
ZFV-SC10R/SC50R/SC90R base: aluminum, bracket: stainless steel
Weight (including
mounting bracket and
cord)
Approx.
200 g
Approx.
270 g
Approx.
270 g
Approx.
400 g
Approx.
300 g
Approx.
400 g
Approx. 600 g
Accessories Mounting
brack
ZFV-
XMF (1)
ZFV-
XMF3 (1)
ZFV-
XMF2 (1)
ZFV-
XMF4 (1)
ZFV-
XMF2 (1)
ZFV-
XMF4 (1)
---
Ferrite core 2
Instruction
sheet
1
LED class Risk Group 1 (IEC62471)

Amplifier Units

Item ZFV-CA40 ZFV-CA45 ZFV-CA50 ZFV-CA55
Output method NPN open collector,
30 VDC 50 mA max.,
residual voltage 1.2
V max.
PNP open collector,
50 mA max.,
residual voltage 1.2
V max.
NPN open collector,
30 VDC 50 mA max.,
residual voltage 1.2
V max.
PNP open collector,
50 mA max.,
residual voltage 1.2
V max.
Serial I/O USB2.0 1 port, full-speed (12 Mbps) MINI-B
RS-232C 1 port, 115200 bps max.
Number of inspection items
that can be executed
simultaneously
1 item 8 items max.
Inspection items Patterns (PATTERN), Brightness (BRIGHT), Area (AREA), Width (WIDTH),
Position (POSITION), Count (COUNT), Color inspection (HUE), Character (CHARA)
Teaching area Rectangular, one area
Teaching area size Patterns (PATTERN), Brightness (BRIGHT): Any rectangular area (256 × 256 max.)
Area (AREA), Width (WIDTH), Position (POSITION), Count (COUNT),
Color inspection (HUE), Character (CHARA): Any rectangular area (full screen max.)
Sensing area Full screen
Resolution 468 ✕ 432 (H ✕ V) max.
Number of
models that
can be
registered
Amplifier Unit 8 models 1 model *2
External bank
*1
128 models 16 models *2
Image
logging *1
Logging trigger Stores NG images or all images (selectable).
Sampling rate ZFV measurement cycle *2
Number of
logged images
Logs up to 128 images in series
Image input cycle 13 ms (Standard), 8 ms (FAST mode), 5 ms (MAX mode)
Other functions Control output switching: ON for OK or ON for NG, ON delay/OFF delay, One-shot
output, "ECO" mode
Gang-mounting Amplifier
Units
5 units max. Not connectable
Output signals (1) Control output (OUTPUT) (2) Enable output (ENABLE) (3) Error output (ERROR)
Input signals (1) Sync measurement input (TRIG)/Continuous measurement input (TRIG); switched
from menu
(2) Bank selection input (BANK1-3)
(3) Object stationary teaching (TEACH)/Object motion teaching (TEACH); switched
from menu
Sensor Head interface Digital interface
Image display TFT 2.2-inch LCD (Display dots: 930 ✕ 234)
Indicators · Judgment result indicator (OUTPUT, Color: orange)
· Inspection mode indicator (RUN, Color: green)
· Error indicator (ERR, Color: red) · Ready status indicator (READY, Color: blue)
Operation interface · Cursor keys (up, down, left, right) · Setting key (SET) · Escape key (ESC)
· Operating mode switching (slide switch) · Menu switching (slide switch)
· Teaching/Display switching key (TEACH/VIEW) · Function keys (A to D, 4 inputs)
Power supply voltage 20.4 to 26.4 VDC (including ripple)
Current consumption 800mA max. (with Sensor Head ZFV-SC10/SC50/SC90 connected, power supply
voltage 24VDC)
930mA max. (with Sensor Head ZFV-SC150 /Option Lighting Unit ZFV-LTL01/LTL02
connected, power supply voltage 24VDC)
1050mA max. (Option Lighting Unit ZFV-LTL04/LTF01 connected, power supply voltage
24VDC)
Dielectric strength 1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case
Noise immunity 1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms
Vibration resistance
(destruction)
10 to 150 Hz, 0.1-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance
(destruction)
150 m/s2, three times each in six directions (up/down, left/right, forward/backward)
Ambient temperature range Operating: 0 to 50°C, Storage: -25 to +65°C (with no icing or condensation)
Ambient humidity range Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere Must be free of corrosive gas.
Degree of protection IEC 60529, IP20
Materials Polycarbonate
Weight Approx. 300 g (including cord; packaged condition: 450 g)
Accessories Ferrite core (1), Instruction sheet
*1 A ZS-DSU Data Storage Unit is required. There are restrictions in the versions of Units that can be connected. Ask your
OMRON representative for details.
*2 If there is only one inspection item, the measurement mode can be switched to Single Bank Mode to increase the
number of models that can be registered to eight for the Amplifier Unit and 128 for the external bank.

ZFV-SC10

ZFV-C Dimensions 2

ZFV-SC10R

ZFV-C Dimensions 3

ZFV-SC50/SC50W

ZFV-C Dimensions 4

ZFV-SC50R

ZFV-C Dimensions 5

ZFV-SC90/SC90W

ZFV-C Dimensions 6

ZFV-SC90R

ZFV-C Dimensions 7

ZFV-SC150/SC150W/SC150R

ZFV-C Dimensions 8

Amplifier Units

ZFV-CA[][]

ZFV-C Dimensions 10

Optional Lighting

ZFV-LTL01

ZFV-C Dimensions 12

ZFV-LTL02

ZFV-C Dimensions 13

ZFV-LTL04

ZFV-C Dimensions 14

ZFV-LTF01

ZFV-C Dimensions 15