Omron sensors. Vision Sensors / Machine Vision Systems. ZFV

Smart Sensors (with Ultra-High-Speed CCD Cameras)

Low-cost but advanced Smart Sensors combining benefits of optical and vision sensors.

Type	NPN	PNP
Narrow View/Single Function	ZFV-R1010	ZFV-R1015
Narrow View/Standard	ZFV-R1020	ZFV-R1025
Wide View/Single Function	ZFV-R5010	ZFV-R5015
Wide View/Standard	ZFV-R5020	ZFV-R5025

Appearance	Type	Working length	Sensing area	Model
	Narrow View	34 to 49 mm (variable)	5 × 4.6 mm (H × V) to 9 × 8.3 mm (H × V)	ZFV-SR10 ZFV-SR10R *
	Wide View	38 to 194 mm (variable)	10 × 9.2 mm (H × V) to 50 × 46 mm (H × V)	ZFV-SR50 ZFV-SR50R *

* Robot Cable type.

Appearance	Type	Power supply	Output type	Model
	Single Function	24 VDC ± 10%	NPN	ZFV-A10
			PNP	ZFV-A15
	Standard		NPN	ZFV-A20
			PNP	ZFV-A25

Appearance	Power supply	Output type	Model
	24 VDC	NPN	ZS-DSU11
		PNP	ZS-DSU41

Appearance	Model
	ZS-XCN

Appearance	Model
	ZS-XPM1	First Unit
	ZS-XPM2	Additional Units (for expansion)

Cable length	Model
3 m	ZFV-XC3BV2
	ZFV-XC3BRV2 (Robot cable type)
8 m	ZFV-XC8BV2

Note: A maximum of two Extension Cables can be connected to extend the cable length of each Sensor Head. There are
no restrictions on the combinations of the two Extension Cables to be used.

Item	ZFV-SR10	ZFV-SR10R	ZFV-SR50	ZFV-SR50R
Setting distance (L)	34 to 49 mm		38 to 194 mm
Detection range (H × V)	5 × 4.6 mm to 9 × 8.3 mm		10 × 9.2 mm to 50 × 46 mm
Relation between setting distance and detection range
Guide light	Provided (center, sensing area)
Built-in lens	Focus: f15.65		Focus: f13.47
Object lighting method	Pulse lighting
Object light source	Eight red LEDs
Sensing element	1/3-inch CCD, partial scan
Shutter	Electronic shutter, shutter time: 1/1,000 to 1/4,000
Power supply voltage	15 VDC (Supplied from Amplifier Unit.)
Current consumption	Approx. 200 mA
Dielectric strength	1,000 VAC, 50/60 Hz for 1 min
Vibration resistance (destruction)	10 to 150 Hz, 0.35-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance (destruction)	150 m/s2, three times each in six directions (up/down, left/right, forward/backward)
Ambient temperature	Operating: 0 to 40°C, Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity	Operating and storage: 35% to 85% (with no condensation)
Ambient atmosphere	Must be free of corrosive gas.
Connection method	Pre-wired cord
Cable length	Standard cable (Available length: 2 m)	Robot cable (Available length: 2 m)	Standard cable (Available lengths: 2 m, 5 m)	Robot cable (Available length: 2 m)
Degree of protection	IEC60529, IP65
Materials (Case)	ABS
Materials (Mounting fixture)	PBT	Base: Aluminum, bracket: Stainless steel	PBT	Base: Aluminum, bracket: Stainless steel
Weight (including mounting fixture and cord)	Approx. 200 g	Approx. 270 g	2-m-long cord: Approx. 200 g 5-m-long cord: Approx. 350 g	Approx. 270 g
Accessories	ZFV-XMF mounting fixture (1), Ferrite core (1), Instruction guide (1)	ZFV-XMF3 mounting fixture (1), Ferrite core (1), Instruction guide (1)	ZFV-XMF mounting fixture (1), Ferrite core (1 (2 for 5-mcord models)), Instructionguide (1)	ZFV-XMF3 mounting fixture (1), Ferrite core (1), Instruction guide (1)

Item		Single-function models		Standard models
		ZFV-A10	ZFV-A15	ZFV-A20	ZFV-A25
Output method		NPN	PNP	NPN	PNP
Output		NPN: NPN open-collector output, 50 mA max. at 30 VDC, Residual voltage: 1.2 V max. PNP: PNP open-collector output, 50 mA max., Residual voltage: 1.2 V max.
Inspection items		Pattern (PTRN), Brightness (BRGT)		Patterns (PTRN), Brightness (BRGT), Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR)
Teaching area		Rectangular, one area
Teaching area size		• Pattern (PTRN), Brightness (BRGT): Any rectangular area (256 × 256 max.) • Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): Any rectangular area (full screen max.)
Sensing area		Full screen
Resolution		468 × 432 (H × V) max.
Bank selection		Supported for 8 banks.
Response time		Pattern (PTRN), Brightness (BRGT): High-speed: 4 ms, Standard: 8 ms, High-precision: 12 ms (not using partial scan) Area (AREA), Width (WID), Position (POSI), Count (CNT), Characters (CHAR): 128 × 128: 15 ms max.
Other functions		Control output switching: ON for OK or ON for NG ON delay/OFF delay, One-shot output, "ECO" mode
Output signals		(1) Control output (OUTPUT), (2) Enable output (ENABLE), (3) Error output (ERROR)
Input signals		(1) Simultaneous measurement input (TRIG) or Continuous measurement input (TRIG), Switched by using menu. (2) Bank selection inputs (BANK1 to BANK3) (3) Workpiece still teaching (TEACH) or Workpiece moving teaching (TEACH), Switched by using menu.
Con- nect- ing to ZS- DSU	Image logging trigger	Stores NG images or all images.
	Sampling rate	ZFV measurement cycle *1
	Number of logged image	Logs up to 128 images in series
	Number of connected	15 max. (ZFV: 5 Units max., ZS-LDC: 9 Units max., ZS-MDC *2: 1 Unit max.)
	External bank function	Amplifier Unit setting data can be saved to the memory card as bank data. Reading bank data enables bank switching.
Sensor Head interface		Digital interface
Image display		Compact TFT 2.2-inch LCD (Display dots: 930 × 234)
Indicators		• Judgement result indicator (OUTPUT) • Inspection mode indicator (RUN)
Operation interface		• Cursor keys (up, down, left, right) • Setting key (SET) • Escape key (ESC) • Operating mode switching (slide switch) • Menu switching (slide switch) • Teaching/Display switching key (TEACH/VIEW)
Power supply voltage		20.4 to 26.4 VDC (including ripple)
Current consumption		600 mA max. (with Sensor Head connected, power supply voltage 24VDC)
Dielectric strength		1,000 VAC, 50/60 Hz for 1 min between leads and Amplifier Unit case
Noise immunity		1 kV, Pulse rise: 5 ns, Pulse width: 50 ns, Burst duration: 15 ms, Cycle: 300 ms
Vibration resistance		Destruction: 10 to 150 Hz, 0.1-mm single amplitude, 10 times each in X, Y, and Z directions for 8 min
Shock resistance		Destruction: 150 m/s2, three times each in six directions (up/down, left/right, forward/ backward)
Ambient temperature		Operating: 0 to 50°C Storage: -25 to 65°C (with no icing or condensation)
Ambient humidity		Operating and storage: 35% to 85%
Connection method		Prewired, Standard cable length: 2 m
Ambient atmosphere		Must be free of corrosive gas.
Degree of protection		IEC60529, IP20
Materials		Polycarbonate
Weight		Approx. 300 g (including cord)
Accessories		Ferrite core (1), Instruction sheet

*1. This is the sampling rate when logging images. To log measurement data only, use the ZS-DSU settings.
*2. Image logging is not possible when the ZS-MDC is connected. ZFV-SR[]

ZFV-SR10R/SR50R
ZFV-A[]